The latest optical fibre cables for 2022

Sep 21, 2023

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Optical fibre cables have seen widespread commercial use for broadband networks since the mid-2000s thanks to their superior bandwidth and speed over longer distances. Fibre has added data security, lower latency and – as anyone who still lives in an area not covered by full-fibre may know – optical fibre cables are less likely to be dug up and stolen for profit than their copper counterparts.

But these high-grade plastic, glass and silica cables that can transmit light signals with little loss of strength have been around much longer than the start of the new millennium. A theoretical description was published in 1961, by Elias Snitzer of American Optical, of single mode fibres with a core so small that it was able to carry light with only one wave-guide mode. The industry will also be more than familiar with the work of ‘father of fibre optics’ Charles Kao who discovered in the 1960s that, by carefully purifying glass, bundles of thin fibres could be manufactured that would be capable of carrying huge amounts of information over long distances with minimal signal attenuation. In 1970, a team of scientists at glass manufacturer Corning came up with a method of doping silica glass with titanium to make single mode fibres with attenuation of less than 20dB/km.

The two main types of fibre used today are multimode and single-mode. Multimode fibre has a larger core so light can travel in many rays (or modes). It is mainly used for communication over shorter distances. Single-mode fibre has a much smaller core so light only travels in one mode. This is most commonly used in longer-distance transmissions, of more than 1km. There have also been a number of advances within these fibre types, such as ribbon cable and bend-insensitive fibre

Ribbons have a number of conducting wires running in parallel to each other on the same flat plane, and were devised to combine a much-needed high fibre density with a simpler process for mass fusion termination process. The cable is pre-ribbonised, with groups of groups around 12 individual fibres that are bonded together for faster mass fusion splicing. This has the benefit of less time needing to be spent by installers.

Bend-insensitive fibre, meanwhile, was designed to overcome the problem of larger core fibre's sensitivity when handling in terrestrial environments. If a fibre cable is bent excessively, the optical signal could refract and escape through the cladding. Bending can also cause damage to the fibre, resulting in bend loss. Bend-insensitive fibre has a layer of glass around the core of the fibre, which has a lower index of refraction. This means that it can essentially reflect the weakly guided modes back into the core when stress occurs.

Another relatively recent development is hollow core fibre, which uses gas or a vacuum in favour of traditional cores to enable properties such as faster light speed and reduced sensitivity to environmental variations.

With the FTTH market rapidly gaining pace, and many countries getting closer to achieving roll-out targets, it's probably not surprising that the market for fibre optic cables is growing. A recent report from Market Reports World estimates the global market to be worth more than $12m this year, and forecasts a worth of more than $17m by 2028 with a compound annual growth rate of 6 per cent during the period.

Vendors of optical fibre cables include Belden, an American manufacturer of high-speed electronic cables and networking products including fibre optic cables but also flat and coaxial cables, and peripheral equipment connections. Its line of indoor and outdoor fibre cables products is offered in tight buffer and loose tube designs, while armoured, burial, and ruggedised designs are suited to a wide range of environments.

Europe-based Cablescom is dedicated to the design and manufacture of both copper and fibre cables. A wide range of indoor, outdoor and drop cable fibre products are available, in compliance with the requirements of the large telecommunications operators. The company also offers quality management, logistics, and laboratory services.

CommScope designs and manufactures a comprehensive line of fibre optic cables, from outside plant to indoor/outdoor and fire-rated indoor fibre cables. The company offers high-performance designs that meet or exceed industry standards. Products are available in central tube, loose tube and ribbon constructions with single-mode and multimode fibre.

Corning manufactures a wide range of optical communications, mobile consumer electronics, display technology, automotive, and life science glass and ceramic products. The company invented the first low-loss optical fibre and its product range today includes numerous aerial, duct, direct buried and LSZH cables for indoor and outdoor use.

Furukawa Electric offers a comprehensive range of passive products including a wide variety of optical fibre cables. The company has manufacturing plants in markets including Mie Prefecture in Japan, Georgia in the USA, Goa in India, Sao Paulo in Brazil and Shaanxi in China, and supplies optical fibre throughout the world.

Fujikura produces optical fibre cables and coaxial cables throughout the world. Its diverse range include aerial SSD and direct buried installation, standard loose tube all dielectric cables, drop cables, aerial distribution cables SSW, low friction cables, and SpiderWeb ribbon.

Hengtong provides a series of end-to-end cable products and service solutions including layer stranded optical cable, central-tube optical cable, ribbon optical cable, special optical cable, indoor optical cable, power optical cable. The company has also established a standard air-blowing proving ground, flame retardant and fire-resistant combustion laboratory, in accordance with GB/T and IEC standard. It has successfully passed CNAS certification and developed successively ultra-fine air-dry optical cables, all-dry ADSS optical cables, anti-bite optical cables and other new products.

Jiangsu Zhongtian Technologies is principally engaged in the manufacture and sales of communication products. Its product range includes general optical fibre cables, power optical fibre cables, submarine cables, optical fibre products, radio frequency cables, aluminium alloy wires, aluminium clad steel wires, soft optical fibre cables, optical fibre ribbon cables, optical cable components, as well as detective optical fibre cables, among others.

Kabelovna Děčín Podmokly offers copper cables with skin-foam-skin core insulation, with the core of the cable filled with special water-repellent material, and cables with layered casing. In terms of its optical offering, the company provides cables with multimode and single-mode fibres in response to its customers’ ever-growing needs.

Lumenisity was formed as a spin-out from the University of Southampton in the UK to commercialise breakthroughs in the development of hollowcore optical fibre. The company's CoreSmart cable solution uses a patented nested anti-resonant nodeless fibre (NANF) hollowcore technology to operate robustly on a single mode. This provides continuous uninterrupted transmission at 1310nm and over the full C and L bands and beyond.

Nexans provides a wide variety of fibre cables, designed for high performance and scalability. The company designed its cables for high-performance, easy installation and reliability, meeting the specificities of each network. A large number of cable structures are available, to suit multiple needs: fibre count, installation environments (indoor, outdoor, rodent protection, fire performances etc..) as well as installation mode (pulling, blowing).

OFS designs and manufactures single-mode optical fibre for applications including transcontinental, regional, metropolitan, home/business access, and in-building fibre optic systems, with its TeraWave, TrueWave, AllWave lines. The company's multimode portfolio offers high bandwidth OM3, OM4, and OM5 graded-index multimode optical fibres designed to support a wide range of short-reach, VCSEL based LAN, central office, and data centre applications. OFS can also provide a range of specialty and custom fibres.

Prysmian's optical fibre and cable technology is designed to deliver information at optimum speed. The company has five production sites around the world, from which it provides single-mode and multimode fibre, speciality fibres, and tubes and core rods.

STL provides for fibre optic and optical fibre cable solutions for a wide range of applications. Its lower bend loss optical fibre is designed to enable high network performance and lower installation costs. The company also offers a range of 250um and 200um bend insensitive single-mode fibre and non-zero dispersion shifted single-mode fibre solutions for 5G and FTTx applications.

Sumitomo Electric Lightwave's portfolio of optical fibre ribbon cables ranges from inside riser rated ribbon cables to interlocking armoured jacketed cables, for any application. Due to a patented pliable ribbon design, smaller diameter cables can hold much higher fibre counts and can be more easily terminated in the field. n

This is not an exhaustive list. If you provide fibre optics cables and related products and would like your company to be included, please let us know.

When it comes to test and measurement of fibre optic cables, FiberComplete PRO from Viavi is a suite of uni and bi-directional fibre test capabilities that enable field technicians to rapidly, reliably and cost effectively certify and troubleshoot any fibre link. An acceptance testing process control application that significantly reduces the time and effort required for almost every aspect of the test and certification process, including test setup, data exchange, results analysis and report generation.

It delivers advanced test sequencing for IL, ORL and OTDR plus TrueBIDIR real-time, bi-directional OTDR analysis in one module and scalable for high fibre count (MPO) applications. It provides everything a new or experienced fibre tech needs in one simple and fast solution. With increased automation, a single test port connection and one key press any tech can completely validate and certify a fibre link bi-directionally to ensure smooth service installation and activation while delivering up to an 80 per cent time saving for fibre acceptance testing. Find out more about how the FiberComplete PRO aids measurement of fibre optics cables at Viavi's website.

Fibre coating removal: end and window strippers

Plasma work stations add a new level to stripping coatings, a unique fibre stripper/cleaner for polyimide, carbon and gold coated fibres. Ion etching removes coatings safely and cleanly from the fibre. The preparation unit, FPU II, provides a non-contact and chemical free window or end face stripping of polyimide and carbon coated optical fibres. The stripped region has tapered interfaces with no charring.

The AutoStrip II is designed for fast, chemical free window stripping of optical fibres, using patented Burst Technology and equipped with a built-in, high force, fibre tensile tester, which can pull the fibre up to 235kpsi (20N). Compact thermal strippers are alternative, easy-to-use fibre stripping units, designed to thermo-mechanically remove coatings from optical fibres, stripping extremely difficult and baked-on coatings and in some cases can even remove fluoroacrylate undercoatings. The use of chemicals for high strength fibre stripping is now a thing of the past! Find out more about the AutoStrip II by visiting the Laser Components website.